Customizable 20U Rolling Flight Case for Professional Equipment

Short Description:

The 20U flight case is the preferred choice for many professionals in the field of professional equipment transportation. It is not just a simple box, but a key tool for protecting equipment safety and enhancing transportation efficiency.

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Product Description

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♠ Product Attributes of Flight Case

Product Name:	20U Flight Case
Dimension:	We provide comprehensive and customizable services to meet your diverse needs
Color:	Silver / Black / Customized
Materials:	Aluminum + ABS panel + Hardware + Wheels
Logo:	Available for silk-screen logo / emboss logo / laser logo
MOQ:	10pcs( Negotiable )
Sample Time:	7-15 days
Production Time:	4 weeks after confirmed the order

♠ Product Details of Flight Case

Wheels

Flight cases equipped with universal wheels can rotate freely in all directions. This design enhances the mobility of flight cases, allowing for simple and convenient operation with just a gentle push. High-quality universal wheels have strong adaptability to various ground surfaces. Even on uneven ground, the universal wheels can effectively absorb the impact force from ground bumps, reducing the vibration of the case and its impact on internal equipment. The wheels can withstand long-term friction and heavy pressure, have strong load-bearing capacity, maintain smooth rolling, and extend the service life of the case. Universal wheels are quiet and low-noise, suitable for occasions requiring silence, such as hospitals or laboratories, to avoid noise interference.

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Aluminum frame

The overall weight of the aluminum frame is much lighter than that of cases with other heavy - metal frames. The lighter case body is more convenient for workers to carry. Whether it is carried by hand or moved with tools such as a trolley, it can effectively reduce physical exertion and improve the handling efficiency. The aluminum frame has relatively high strength and hardness. It can withstand large external impacts and pressures, and is not prone to deformation or damage. During the transportation process, the aluminum frame can provide reliable support and protection for the case body, ensuring the safety of the equipment inside the road case. In addition, the aluminum frame has good corrosion - resistant properties and is not easy to rust, which extends the service life of the flight case.

EVA foam

The upper cover of the flight case is equipped with EVA foam, which has good elasticity and flexibility. When the flight case is impacted by external forces, the EVA foam can effectively absorb and disperse the impact force, thereby reducing the direct effect of the impact force on the equipment inside the case, minimizing the risk of equipment damage, and ensuring the integrity of the equipment during transportation. Due to its certain friction and adhesion properties, the EVA foam can closely fit the equipment when it is placed inside the case, fixing the equipment and preventing it from shaking or shifting within the case, providing more reliable protection for the equipment. In summary, EVA foam has many advantages such as shock absorption, anti-vibration and compression resistance, and environmental friendliness, collectively providing all-round and multi-layered protection for the equipment.

Butterfly locks

Butterfly locks are easy to operate and enable quick opening and closing. During busy equipment transportation, time is extremely precious. When using a butterfly lock, operators only need to simply pull the handle to quickly open and close the flight case, which significantly shortens the time for opening and closing the case and improves work efficiency. Butterfly locks have excellent fastening functions, which can tightly lock the flight case to prevent the lid from accidentally opening due to bumps, shaking, etc., during transportation, thus effectively protecting the safety of the equipment inside the case. Their unique structural design can provide strong pulling force after being fastened, making the lid and the case body firmly connected. Butterfly locks are strong and durable, with good corrosion resistance and oxidation resistance, capable of withstanding the erosion of the external environment. This makes butterfly locks less prone to rust, damage and other issues during long-term use, always maintaining good performance and appearance, and extending the overall service life of the flight case.

♠ Production Process of Flight Case

Flight Case Production Process

1.Cutting Board

Cut the aluminum alloy sheet into the required size and shape. This requires the use of high-precision cutting equipment to ensure that the cut sheet is accurate in size and consistent in shape.

2.Cutting Aluminum

In this step, aluminum profiles (such as parts for connection and support) are cut into appropriate lengths and shapes. This also requires high-precision cutting equipment to ensure the accuracy of the size.

3.Punching

The cut aluminum alloy sheet is punched into various parts of the aluminum case, such as the case body, cover plate, tray, etc. through punching machinery. This step requires strict operation control to ensure that the shape and size of the parts meet the requirements.

4.Assembly

In this step, the punched parts are assembled to form the preliminary structure of the aluminum case. This may require the use of welding, bolts, nuts and other connection methods for fixing.

5.Rivet

Riveting is a common connection method in the assembly process of aluminum cases. The parts are firmly connected together by rivets to ensure the strength and stability of the aluminum case.

6.Cut Out Model

Additional cutting or trimming is performed on the assembled aluminum case to meet specific design or functional requirements.

7.Glue

Use adhesive to firmly bond specific parts or components together. This usually involves the reinforcement of the internal structure of the aluminum case and the filling of gaps. For example, it may be necessary to glue the lining of EVA foam or other soft materials to the inner wall of the aluminum case through adhesive to improve the sound insulation, shock absorption and protection performance of the case. This step requires precise operation to ensure that the bonded parts are firm and the appearance is neat.

8.Lining Process

After the bonding step is completed, the lining treatment stage is entered. The main task of this step is to handle and sort out the lining material that has been pasted to the inside of the aluminum case. Remove excess adhesive, smooth the surface of the lining, check for problems such as bubbles or wrinkles, and ensure that the lining fits tightly with the inside of the aluminum case. After the lining treatment is completed, the interior of the aluminum case will present a neat, beautiful and fully functional appearance.

9.QC

Quality control inspections are required at multiple stages in the production process. This includes appearance inspection, size inspection, sealing performance test, etc. The purpose of QC is to ensure that each production step meets the design requirements and quality standards.

10.Package

After the aluminum case is manufactured, it needs to be properly packaged to protect the product from damage. Packaging materials include foam, cartons, etc.

11.Shipment

The last step is to transport the aluminum case to the customer or end user. This involves arrangements in logistics, transportation, and delivery.

Through the pictures shown above, you can fully and intuitively understand the entire fine production process of this flight case from cutting to finished products. If you are interested in this flight case and want to know more details, such as materials, structural design and customized services, please feel free to contact us!

We warmly welcome your inquiries and promise to provide you with detailed information and professional services.

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♠ Flight Case FAQ

1.What is the process for customizing a flight case?

First of all, you need to contact our sales team to communicate your specific requirements for the flight case, including dimensions, shape, color, and internal structure design. Then, we will design a preliminary plan for you based on your requirements and provide a detailed quotation. After you confirm the plan and price, we will arrange production. The specific completion time depends on the complexity and quantity of the order. After production is completed, we will notify you in a timely manner and ship the goods according to the logistics method you specify.

2. What aspects of the flight case can I customize?

You can customize multiple aspects of the flight case. In terms of appearance, the size, shape, and color can all be adjusted according to your requirements. The internal structure can be designed with partitions, compartments, cushioning pads, etc. according to the items you place. In addition, you can also customize a personalized logo. Whether it is silk - screening, laser engraving, or other processes, we can ensure that the logo is clear and durable.

3. What is the minimum order quantity for custom flight case?

Usually, the minimum order quantity for flight case is 100 pieces. However, this may also be adjusted according to the complexity of customization and specific requirements. If your order quantity is small, you can communicate with our customer service, and we will try our best to provide you with a suitable solution.

4.How is the price of customization determined?

The price of customizing a flight case depends on several factors, including the size of the case, the quality level of the selected aluminum material, the complexity of the customization process (such as special surface treatment, internal structure design, etc.), and the order quantity. We will accurately give a reasonable quotation based on the detailed customization requirements you provide. Generally speaking, the more orders you place, the lower the unit price will be.

5. Is the quality of customized flight cases guaranteed?

Certainly! We have a strict quality control system. From raw material procurement to production and processing, and then to finished product inspection, every link is strictly controlled. The aluminum materials used for customization are all high - quality products with good strength and corrosion resistance. During the production process, an experienced technical team will ensure that the process meets high standards. Finished products will go through multiple quality inspections, such as compression tests and waterproof tests, to ensure that the customized flight case delivered to you is of reliable quality and durable. If you find any quality problems during use, we will provide a complete after - sales service.

6. Can I provide my own design plan?

Absolutely! We welcome you to provide your own design plan. You can send detailed design drawings, 3D models, or clear written descriptions to our design team. We will evaluate the plan you provide and strictly follow your design requirements during the production process to ensure that the final product meets your expectations. If you need some professional advice on design, our team is also happy to help and jointly improve the design plan.

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Excellent Protection Performance– The 20U flight case is primarily used for safely storing and transporting valuable equipment such as audio systems, lighting equipment, or high-value devices. Therefore, its protective capability is of utmost importance. The aluminum frame structure provides stable support for the case body. The upper cover of the case is equipped with EVA shock-absorbing foam, which can effectively absorb vibrations and impacts during transportation, providing a buffering effect to prevent equipment from being damaged by collisions or compression. Customized flight cases can fit the equipment more closely to achieve all-round protection. The case is compression-resistant and waterproof, and is equipped with sturdy latches to safeguard the equipment.

Convenient for transportation and movement– The 20U flight case is equipped with sturdy and durable wheels, a design that greatly enhances its convenience during transportation. Whether professional performance teams need to frequently move performance equipment or enterprises need to transport equipment between different venues, the road case with wheels allows for easy movement of equipment with just a gentle push. Traditional equipment cases require multiple people to carry, consuming more manpower and time. In comparison, the flight case is significantly more convenient. The flight case’s robust structure and high-quality wheel design provide greater assurance during handling, effectively reducing the risk of damage to equipment caused by bumps and jolts during transportation, and ensuring that the equipment arrives safely at its destination. Additionally, the provision of rollers enables flexible movement of equipment, improving work efficiency.

Detachable Design– When it is necessary to place equipment into the flight case or perform maintenance and replacement on the equipment inside, the detachable sides provide great convenience. The two sides of this flight case can be directly removed, allowing equipment to easily enter and exit from the sides, which greatly reduces the difficulty of installation. During maintenance, the case can also be quickly opened for inspection, saving a lot of time and effort. This type of flight case is particularly suitable for occasions with high timeliness requirements, such as equipment used in performances, exhibitions and other events. The detachable design also makes cleaning simple and easy. By directly removing the sides, the interior of the case can be thoroughly cleaned in all corners to ensure a clean and hygienic storage environment for the equipment and prevent dust and other factors from affecting the normal operation of the equipment.

20U flight case